Collins S-Line and KWM-2/KWM-2A
Crystal and Mechanical Filter Comprehensive Reference — All Part Numbers, Specifications, BFO Crystals, and Equipment Cross-Reference
A definitive reference for the 75S-1, 75S-2, 75S-3, 75S-3A, 75S-3B, 75S-3C, 32S-1, 32S-2, 32S-3, 32S-3A, KWM-2, and KWM-2A. Covers every Y-case and FA-case mechanical filter, every CW crystal filter, all Z-series sideband selector filters, BFO crystal frequencies, cross-case equivalents, INRAD aftermarket options, and operating notes. Three discrepancies between source documents are explicitly flagged and cited. All filters operate at 455 kHz IF.
Every Collins S-Line receiver and transmitter, and both KWM-2 transceivers, operates at a 455 kHz intermediate frequency. This is not a coincidence — Collins Radio engineered all equipment in the S-Line family around the 455 kHz IF to allow direct filter interoperability within a station, a single test procedure to verify all equipment, and a common parts inventory for service. The result is a filter ecosystem of unusual technical depth: two distinct filter technologies (mechanical resonator and quartz crystal lattice), multiple physical case styles for different circuit board generations, Z-series asymmetric bandpass filters for sideband generation in the early transmitters, and a comprehensive optional-filter programme that allows operators to customise selectivity from a 200 Hz CW crystal filter through a 6.0 kHz AM broadcast mechanical filter.
This guide documents every filter type, all known Collins part number variants (including the -00 and -000 suffix forms), full electrical specifications, case style cross-references, BFO crystal requirements, INRAD aftermarket equivalents, and the three source discrepancies identified during compilation that the restoration community should be aware of.
The following discrepancies were identified between the two primary source documents used for this guide. Each is noted in the relevant section with a citation. The Collins service manuals referenced in Section 14 are the authoritative resolution for all three.
1. X455KO Q200 standard vs. optional in the 75S-3 and 75S-3A. The detailed Collins filter catalog states the X455KO Q200 was standard equipment in every 75S-3 and 75S-3A. A secondary condensed source lists it as optional for those same models. The detailed catalog source is adopted in this guide as the authoritative statement; the 75S-3 instruction book (Rockwell Collins, 4th Edition, July 1963) is the definitive resolution.
2. F455FA-27 shape factor. The detailed catalog states 2.24:1; the condensed source states 2.41:1. Both are plausible for a 2.9 kHz mechanical filter. The 60 dB bandwidth figure (6.5 kHz) appears in both sources consistently; the discrepancy is in the derived shape factor ratio. The 2.24:1 figure from the detailed catalog is used in the specification tables below, but operators should verify against a measured unit.
3. 75S-3B/3C BFO crystal circuit designators. The detailed catalog identifies the USB BFO crystal as Y15 and the LSB crystal as Y16. The condensed source identifies them as Y6 and Y7. The KWM-2/2A BFO crystal designators (Y16 and Y17) are consistent across both sources. The 75S-3B/3C instruction manual (Collins Radio, November 1975) must be consulted to resolve the 75S-3B/3C designator discrepancy.
Section 1 — Filter Technologies: Mechanical Resonator vs. Quartz Crystal Lattice
A series of resonant nickel-alloy metal discs with Q factors of 8,000 to 12,000, coupled by precision wire rods. Magnetostrictive transducers at each end convert between electrical energy and mechanical vibration. These filters provide extremely steep skirt selectivity with shape factors as low as 1.2:1. Frequency drift is only 1.5–2 ppm/°C over the operating range; in accelerated aging tests, maximum deviation was less than 1 ppm over eight months of thermal cycling between 25°C and 90°C.
Designation system: F[centre freq in kHz][case style]-[bandwidth in hundreds of Hz]. Example: F455FA-21 = 455 kHz, FA case, 2.1 kHz bandwidth.
All S-Line and KWM-2 SSB, AM, and CW mechanical IF filters operate at 455 kHz nominal. The 75S-3B/3C replaced earlier crystal CW filters with mechanical FA-case CW filters (F455FA-05 and F455FA-08), which are more rugged and require no BFO crystal change for installation.
Piezoelectric quartz resonators in a lattice or half-lattice network. Crystal filters are used exclusively for the narrowest CW selectivity bandwidths — 200 Hz and 500 Hz — where the superior Q of quartz produces bandwidths that the mechanical disc technology of the era could not practically achieve at low cost.
Designation systems: Crystal filters appear under two naming conventions in Collins documentation. The X-prefix (e.g., X455KO Q200) is the older crystal-specific designation used for the 200 Hz filter. The Q-series within the F-prefix system (e.g., F455Q-5) uses an L-type cylindrical case and appears in the filter catalog alongside mechanical types.
BFO crystal dependency: all crystal IF filters require a correctly matched BFO crystal to place the carrier on the correct skirt of the narrow passband. The F455Q-5 500 Hz filter in the 75S-1 requires a dedicated 455.8 kHz BFO crystal (Collins P/N 290-8707-00) not needed for any mechanical filter installation.
Section 2 — Equipment Summary: Standard IF Filter by Model
Equipment |
Type |
Years |
IF |
Standard IF Filter |
Circuit Ref |
Filter Case |
|---|---|---|---|---|---|---|
| 75S-1 | Receiver | 1958–1962 | 455 kHz | F455Y-21 (2.1 kHz mechanical) | FL2 | Y (solder-in) |
| 75S-2 | Receiver | 1960–1962 | 455 kHz | F455Y-21 (2.1 kHz mechanical) | FL2 | Y (solder-in) |
| 75S-3 | Receiver | 1961–1963 | 455 kHz | F455Y-21 (2.1 kHz mech.) + X455KO Q200 (200 Hz crystal) ① | FL1 / FL2 | Y + crystal |
| 75S-3A | Receiver | 1963–1964 | 455 kHz | F455Y-21 (2.1 kHz mech.) + X455KO Q200 (200 Hz crystal) ① | FL1 / FL2 | Y + crystal |
| 75S-3B | Receiver | 1964–1968 | 455 kHz | F455FA-21 (2.1 kHz mechanical) | FL1 | FA (plug-in) |
| 75S-3C | Receiver | 1968–1978 | 455 kHz | F455FA-21 (2.1 kHz mechanical) | FL1 | FA (plug-in) |
| 32S-1 | Transmitter | 1958–1962 | 455 kHz | F455Y-21 (SSB) + F455Z-4/5 (sideband select) | FL1 | Y + Z (solder-in) |
| 32S-2 | Transmitter | 1960–1962 | 455 kHz | F455Y-21 (SSB) + F455Z-4/5 (sideband select) | FL1 | Y + Z (solder-in) |
| 32S-3 | Transmitter | 1962–1968 | 455 kHz | F455FA-21 (2.1 kHz mechanical) | FL1 | FA (plug-in) |
| 32S-3A | Transmitter | 1968–1978 | 455 kHz | F455FA-21 (2.1 kHz mechanical) | FL1 | FA (plug-in) |
| KWM-2 | Transceiver | 1959–1967 | 455 kHz | F455Y-21 (2.1 kHz mechanical, dual-purpose TX+RX) | FL1 | Y (solder-in) |
| KWM-2A | Transceiver | 1966–1978 | 455 kHz | F455Y-21 (2.1 kHz mechanical, dual-purpose TX+RX) | FL1 | Y (solder-in) or FA (late production) |
① The X455KO Q200 200 Hz crystal CW filter was included as standard equipment in every 75S-3 and 75S-3A per the Collins filter catalog (source discrepancy flagged above — see Section 3). Late-production Rockwell Collins KWM-2A units may be found with the F455FA-21 plug-in filter substituted for the F455Y-21 solder-in; this substitution requires installation of a 3-pin transistor socket.
Section 3 — CW Crystal Filters: X455KO Q200 and F455Q-5
Crystal (quartz lattice) filters are the narrowest-bandwidth IF filters available for the S-Line and KWM-2 family. Collins used two crystal CW filter types: the 200 Hz X455KO Q200 and the 500 Hz F455Q-5. Both operate at 455 kHz and both require BFO crystal attention for installation. The 75S-3B and 75S-3C replaced crystal CW filters with mechanical FA-case equivalents (F455FA-05 and F455FA-08); these models do not use crystal IF filters.
Filter Type |
Collins P/N |
Alt P/N |
Centre Freq |
Bandwidth |
Mode |
Case Style |
Standard In |
Optional In |
BFO Crystal Required |
|---|---|---|---|---|---|---|---|---|---|
| X455KO Q200 | 526-7000-021 | 526-7000-021-000 | 455 kHz nominal | 200 Hz | CW | Special crystal (not Y or FA) | 75S-3, 75S-3A ① | 75S-1 | Uses existing BFO crystal arrangement; verify with service manual |
| F455Q-5 | 526-9367-00 | 526-9367-000 | 455 kHz nominal | 500 Hz | CW | L (cylindrical, 2⁶⁹⁄₃₂″ long) | — | 75S-1, 75S-2 | 455.800 kHz crystal required Collins P/N 290-8707-00 (for 75S-1 installation) |
① Source discrepancy: the detailed Collins filter catalog states standard in 75S-3 and 75S-3A; a secondary source states optional. See flagged discrepancy notice above. The 75S-3 instruction book (Rockwell Collins, 4th Ed, July 1963) is authoritative.
Section 4 — Y-Case Mechanical Filters (Solder-In): 75S-1/2/3/3A, 32S-1/2, KWM-2/2A
The Y-case is the original solder-in cylindrical filter used in all early S-Line equipment and the KWM-2/2A throughout its production life. The case is approximately &frac7;16″ in diameter by 2.5″ long with three solder-in pins.
Filter Type |
Collins P/N (-00) |
Collins P/N (-000) |
BW @−6 dB |
BW @−60 dB |
Shape Factor |
Mode |
Equipment Applications |
|---|---|---|---|---|---|---|---|
| F455Y-21 | 526-9337-00 | 526-9337-000 | 2.1 kHz | 5.3 kHz | 2.52:1 | SSB / CW | 75S-1/2 (std FL2), 75S-3/3A (std FL2), 32S-1/2 (std FL1), KWM-2/2A (std FL1, dual-purpose TX+RX) |
| F455Y-31 | 526-9338-00 | 526-9338-000 | 3.1 kHz | 6.5 kHz | 2.10:1 | AM | 75S-1/2 (optional AM) |
| F455Y-40 | 526-9339-00 | 526-9339-000 | 4.0 kHz | 8.5 kHz | 2.13:1 | AM | 75S-1/2, 75S-3/3A (optional AM) |
| F455Y-60 | 526-9340-00 | 526-9340-000 | 6.0 kHz | 12.6 kHz | 2.10:1 | AM broadcast | 75S-3/3A (optional AM broadcast) |
| F455Q-2 | 526-9309-00 | — | 2.0 kHz | 5.6 kHz | 2.80:1 | SSB / CW | General catalog Y-case variant at 2.0 kHz — intermediate bandwidth between 1.5 kHz and 2.1 kHz. Note: despite the “Q” designation, this is a mechanical filter in Y case; the Q is a type variant letter, not a crystal-type indicator. Not listed in S-Line equipment use list but may be used as an upgrade substitute. |
| F455Y-80 | 526-9341-00 | 526-9341-000 | 8.0 kHz | 18.5 kHz | — | AM broadcast / wide | General catalog; not standard S-Line equipment |
Section 5 — FA-Case Mechanical Filters (Plug-In): 75S-3B/3C, 32S-3/3A
The FA-case is the later phenolic rectangular plug-in filter introduced with the 75S-3B/3C and 32S-3/3A. It fits a standard 3-pin transistor socket allowing tool-free filter swapping. The 75S-3B/3C provides three filter sockets: FL1 for the standard SSB filter, FL2 and FL3 for optional CW filters, and a fourth socket for the optional AM filter.
Filter Type |
Collins P/N (-00) |
Collins P/N (-000) |
BW @−6 dB |
BW @−60 dB |
Shape Factor |
Mode |
Equipment Applications |
|---|---|---|---|---|---|---|---|
| F455FA-05 | 526-9494-00 | 526-9494-000 | 500 Hz | 2.5 kHz | 5.00:1 | CW | 75S-3B/3C (optional CW) |
| F455FA-08 | 526-9446-00 | 526-9446-000 | 800 Hz | 4.0 kHz | 5.00:1 | CW / RTTY | 75S-3B/3C (optional CW/RTTY) |
| F455FA-15 | 526-9495-00 | 526-9495-000 | 1.5 kHz | 3.5 kHz | 2.33:1 | RTTY / narrow SSB | 75S-3B/3C (optional RTTY/narrow SSB) |
| F455FA-21 | 526-9427-00 | 526-9427-000 | 2.1 kHz | 5.3 kHz | 2.52:1 | SSB / CW | 75S-3B/3C (std FL1), 32S-3/3A (std FL1) |
| F455FA-27 | 526-9500-00 | 526-9500-000 | 2.9 kHz | 6.5 kHz | 2.24:1 ② | Wide SSB | 75S-3B/3C (optional wide SSB) |
| F455FA-31 | 526-9496-00 | 526-9496-000 | 3.1 kHz | 6.5 kHz | 2.10:1 | AM | 75S-3B/3C (optional AM) |
| F455FA-40 | 526-9497-00 | 526-9497-000 | 4.0 kHz | 8.5 kHz | 2.13:1 | AM | 75S-3B/3C (optional AM) |
| F455FA-60 | 526-9498-00 | 526-9498-000 | 6.0 kHz | 12.6 kHz | 2.10:1 | AM broadcast | 75S-3B/3C (optional AM broadcast) |
② Shape factor discrepancy: detailed catalog source states 2.24:1; secondary source states 2.41:1. The 60 dB bandwidth (6.5 kHz) is consistent between both sources. 2.24:1 is used here; verify against a measured unit.
Section 6 — Detailed Electrical Specifications: F455FA-21 (Standard SSB Filter)
The F455FA-21 is the most commonly encountered filter in late S-Line and KWM-2A equipment. The F455Y-21 is electrically equivalent, differing only in physical case style. Both share the same centre frequency, bandwidth, shape factor, transfer impedance, and resonating capacitance.
- Centre frequency
- 455 kHz nominal
- Bandwidth @−6 dB
- 2.1 kHz nominal
- Bandwidth @−60 dB
- 5.3 kHz nominal
- Shape factor (60/6 dB)
- 2.52:1
- Passband ripple
- 3 dB max (454.3–455.7 kHz)
- Transfer impedance
- 5,000 Ω ± 2,250 Ω
- Resonating capacitance
- 130 pF ± 5 pF (includes circuit stray capacitance)
- Transmission (insertion) loss
- 9.5 dB nominal
- Spurious response attenuation
- 60 dB minimum (442–468 kHz)
- Signal input voltage
- 0–2 V RMS maximum
- DC voltage max
- 300 VDC (coil terminals to ground)
- Operating temperature
- −40°C to +85°C
- Storage temperature
- −65°C to +100°C
- Case style
- FA (phenolic, 3-pin plug-in)
- Dimensions
- 2.5″ L × ~0.5″ W × ~0.5″ H
- Description
- Upper sideband mechanical filter. Carrier frequency is 455 kHz; the filter centre is offset to 456.45 kHz to select the upper sideband while rejecting the carrier and lower sideband. Replaces earlier Z-series sideband selectors in later Rockwell Collins commercial and military equipment.
- Source document
- Rockwell International Corporation, Electronic Systems Group (Dallas TX / Newport Beach CA / Cedar Rapids IA), specification 526-9605, Code Ident 13499, Rev H (dated 5/18/82, released 20 May 1982, 7 sheets). Reprinted in Collins Collectors Association Technical Bulletin TB-2, October 2024. Applicable standards: MIL-STD-202, MIL-F-18327C, QQ-N-290.
25°C Nominal Electrical Characteristics
- Centre frequency
- 456.45 kHz NOM
- Passband ripple
- 3 dB MAX
- BW F3H−F3L (@−3 dB)
- 1.7 kHz MIN
- BW F6H−F6L (@−6 dB)
- 2.3 kHz MIN
- BW F60H−F60L (@−60 dB)
- 5.0 kHz MAX
- Stop band (F60L to 430 kHz)
- 60 dB MIN
- Stop band (F60H to 470 kHz)
- 60 dB MIN
- F20L
- 455.00 kHz MIN
- F6L (−6 dB lower skirt)
- 455.30 kHz MAX
- F3L (−3 dB lower skirt)
- 455.45 kHz MAX
- F3H (−3 dB upper skirt)
- 457.15 kHz MIN
- F6H (−6 dB upper skirt)
- 457.60 kHz MIN
- F20H
- 458.30 kHz MAX
- Transfer impedance
- 5.0 kΩ NOM
- Insertion loss
- 21 dB ± 4 dB (at 25°C)
- Resonating capacitance
- 130 pF ± 20 pF (includes circuit stray)
- Dielectric strength
- MIL-STD-202, Method 301, 100 VDC applied between terminal and case
Operating Temperature Range Electrical Characteristics (−20°C to +65°C)
- Centre frequency
- 456.45 kHz NOM
- Passband ripple (over temp.)
- 4 dB MAX (degraded from 3 dB at 25°C)
- BW F4H−F4L (@−4 dB)
- 1.615 kHz MIN (passband narrows under temperature)
- BW F6H−F6L (@−6 dB)
- 2.185 kHz MIN
- BW F60H−F60L (@−60 dB)
- 5.25 kHz MAX
- F4L (−4 dB lower skirt)
- 455.65 kHz MAX
- F4H (−4 dB upper skirt)
- 456.95 kHz MIN
- F6H (@−6 dB upper skirt)
- 457.40 kHz MIN
- F20H
- 458.50 kHz MAX
- Transfer impedance
- 5.0 kΩ NOM
- Insertion loss (over temp.)
- 21 dB ± 5 dB (tolerance widens from ±4 at 25°C)
Test Conditions (from spec sheet Section 3)
- Signal input voltage
- 3 V RMS MAX (note: different from 2 V max for standard FA-series filters)
- Source resistance
- 100 kΩ ± 5 kΩ (note: different from 5 kΩ standard filter test impedance)
- Load resistance
- 100 kΩ ± 5 kΩ
- C1, C4
- Short circuit
- C2, C3
- 130 pF ± 20 pF
Environmental & Mechanical
- Operating temperature
- −20°C to +65°C
- Non-operating temperature
- −65°C to +100°C
- Vibration
- MIL-STD-202, Method 201
- Shock
- MIL-STD-202, Method 202; three 15 G impacts per axis, 18 shocks total
- Construction
- Epoxy resin sealed; molded phenolic case; smooth plastic finish
- Marking
- Date code per MIL-STD-1285
Dash Number Variants (Case Style I and II)
- 526-9605-010 (Case I)
- Standard marking. Case Style I molded phenolic. Overall length 64.26 mm max (2.53″); body 55.88 ± 0.127 mm (2.200″); width 38.1 ± 0.127 mm (1.500″); height 14.22 mm max (0.56″). Mounting: #112-40 UNC-2A screws, two places. Pin spacing: 5.08 ± 0.127 mm (0.200″) and 2.54 ± 0.127 mm (0.100″).
- 526-9605-020 (Case II)
- Case Style II. No additional marking changes vs -010.
- 526-9605-030 (Case I)
- Additional marking: 532-1002-001. Date code.
Section 7 — Z-Series Sideband Selector Filters (32S-1 and 32S-2 Transmitters Only)
The 32S-1 and 32S-2 transmitters use Z-series asymmetric mechanical bandpass filters for sideband selection during transmission. These are not IF selectivity filters — they are asymmetric bandpass elements designed to pass either the upper or lower sideband of a double-sideband suppressed-carrier signal centred on 455 kHz, while rejecting the opposite sideband by at least 40 dB and the carrier by at least 20 dB.
F455Z-4 — Upper Sideband Selector (32S-1/2)
- Carrier frequency
- 455 kHz
- Sideband selected
- Upper (USB)
- Bandwidth @−6 dB
- 3.3 kHz ± 300 Hz
- Bandwidth @−60 dB
- 6.0 kHz max
- Peak-to-valley ratio
- 3 dB max
- Terminal impedance
- 27,000 Ω
- Transfer impedance
- 8,500 Ω ± 45%
- Resonating capacitance
- 130 pF
- Transmission loss
- 10 dB
- Spurious response attenuation
- 60 dB minimum
- Attenuation at 454.60 kHz
- 40 dB minimum (opposite sideband)
- Attenuation at 455.00 kHz
- 20 dB minimum (carrier)
- Attenuation at 455.30 kHz
- 6 dB max (passband edge)
- Attenuation at 455.45 kHz
- 3 dB max (passband edge)
- Attenuation at 458.15 kHz
- 3 dB max (passband edge)
- Attenuation at 458.30 kHz
- 6 dB max (passband edge)
The F455Z-5 (lower sideband selector) is the mirror image of the F455Z-4, with the passband shifted to the lower side of the 455 kHz carrier. Electrical specifications are equivalent with the passband symmetrically reversed.
Z-Series Complete Part Number Variants
Filter Type |
Collins P/N |
Sideband |
BW @−3 dB |
BW @−6 dB |
Case |
Notes |
|---|---|---|---|---|---|---|
| F455Z-4 | 526-9164-00 | Upper (USB) | 2.7 kHz | — | F (metal can) | Older catalog listing |
| F455Z-4 | 526-9364-00 | Upper (USB) | — | 3.3 kHz | Y (long) | Standard 32S-1/2 |
| F455Z-4 | 526-9364-011 | Upper (USB) | 2.7 kHz | — | Y (long) | Variant suffix -011 |
| F455Z-4 | 526-9364-021 | Upper (USB) | 2.6 kHz | — | Y (long) | Variant suffix -021 |
| F455Z-4 | 526-9364-031 | Upper (USB) | 3.4 kHz | — | Y (long) | Variant suffix -031 |
| F455Z-4 | 526-9364-041 | Upper (USB) | 2.7 kHz | — | E (metal can) | Metal can variant |
| F455Z-5 | 526-9365-00 | Lower (LSB) | 2.7 kHz | — | Y | Standard 32S-1/2; also 32MS-1A, 32RS-1C/1H |
| F455Z-5 | 526-9365-011 | Lower (LSB) | 2.7 kHz | — | F (metal can) | Variant suffix -011 |
| F455Z-5 | 526-9365-021 | Lower (LSB) | 3.4 kHz | — | Y (long) | Variant suffix -021 |
| F455Z-5 | 526-9365-031 | Lower (LSB) | 3.1 kHz | — | Y (long) | Variant suffix -031 |
| F455Z-5 | 526-9365-041 | Lower (LSB) | 2.7 kHz | — | E (metal can) | Metal can variant |
| F455Z-1 | 526-9095-00 | Upper (USB) | 2.7 kHz | — | H (metal can) | H-case upper sideband variant |
| F455Z-2 | 526-9096-00 | Lower (LSB) | 2.7 kHz | — | H (metal can) | H-case lower sideband variant |
| F455Z-6 | 526-9368-00 | Upper (USB) | 1.7 kHz | — | Y (long) | Narrow 1.7 kHz USB; same bandwidth as 526-9605 spec filter |
| F455Z-7 | 526-9395-00 | Lower (LSB) | 1.7 kHz | — | Y (long) | Narrow 1.7 kHz LSB companion to Z-6 |
| F455Z-10 | 526-9445-00 | Upper (USB) | 3.3 kHz | — | Y | Wide USB; same bandwidth as standard 526-9364-00 |
| F455Z-12 | 526-9486-00 | Upper (USB) | 1.2 kHz | — | Y | Very narrow 1.2 kHz USB; narrowest Z-series in catalog |
| F455Z-14 | 526-9527-001 | Upper (USB) | 5.46 kHz | — | F (metal can) | Wide 5.46 kHz USB; later commercial/military use |
| F455Z-15 | 526-9528-001 | Lower (LSB) | 5.46 kHz | — | F (metal can) | Wide 5.46 kHz LSB companion to Z-14 |
Section 8 — BFO Crystal Frequencies by Equipment
The BFO frequency is placed approximately 20 dB down on the skirt of the mechanical filter response curve, ensuring the desired sideband falls within the passband while the unwanted sideband is attenuated by the filter. Sideband inversion in the 75S-3B/3C receiver means the BFO crystal assignment is reversed from the KWM-2/2A: USB reception requires the lower BFO frequency in the 75S-3B/3C, which is the opposite of the KWM-2/2A arrangement.
Equipment |
Crystal Designator |
Frequency |
Sideband Selected |
Notes |
|---|---|---|---|---|
| KWM-2 / KWM-2A | Y16 | 453.650 kHz | USB | Unused crystal shorted by switch S9H during mode change |
| KWM-2 / KWM-2A | Y17 | 456.350 kHz | LSB | Consistent across both source documents |
| 75S-3B / 75S-3C | Y15 ③ | 453.650 kHz | USB | Sideband inversion in 1st mixer means lower BFO freq = USB (opposite of KWM-2/2A) |
| 75S-3B / 75S-3C | Y16 ③ | 456.350 kHz | LSB | Designator discrepancy noted below |
| 75S-1 (with F455Q-5 CW option) | Optional add | 455.800 kHz | CW | Collins P/N 290-8707-00. Required only when F455Q-5 is installed. See Collins document 523-0010-00. |
③ BFO crystal designator discrepancy: the detailed Collins filter catalog lists Y15 (USB) and Y16 (LSB) for the 75S-3B/3C; a secondary condensed source lists Y6 (USB) and Y7 (LSB) for the same models. The KWM-2/2A designators Y16/Y17 are consistent across both sources. Consult the 75S-3B/3C instruction manual (Collins Radio, November 1975) to resolve.
Section 9 — Filter Case Styles Reference
Case Style |
Description |
Mounting |
Dimensions (approx.) |
S-Line / KWM-2 Use |
|---|---|---|---|---|
| Y | Cylindrical, long body; solder-in | Solder-in (3 pins) | From catalog drawing: 7⁄16″ approx dia × 2 3⁄16″ body; Y Long length: 2.5″. Lead spacing 1⁄8″ ± 1⁄32″. Y-series mounting accessories: flat surface mount 591-0613-002; feed-through 591-0615-002 (recommended); tube socket adapter 591-0617-002. | 75S-1/2, 75S-3/3A, 32S-1/2, KWM-2/2A (standard); Z-series sideband selectors (Z-4-00, Z-5-00 and variants) |
| FA | Rectangular phenolic, compact; plug-in | Plug-in (3-pin transistor socket; 7⁄32″ pin dia) | From catalog drawing: 2.500″ L × 0.600″ H × 0.528″ W. Body: 1.500″ wide × 0.300″ H. Pin spacing: 0.200″ (outer), 0.100″ (inner). Ground terminal at centre. Note: F455FA-120 stop BW is 30.0 kHz (wider than other FA bandwidth entries at that passband). | 75S-3B/3C, 32S-3/3A (standard); late-production KWM-2A (substitution) |
| C | Large rectangular metal can | Solder-in | From catalog drawing: 3.5″ L overall × 1.531″ body × 3⁄8″ H; pin spacing 1.531″ to 3.000″; 4.40″ total footprint. Largest metal can case in catalog. | 250 kHz Z-series (F250Z-4, F250Z-5); not used in S-Line / KWM-2 equipment |
| E | Rectangular metal can | Solder-in | From catalog drawing: 2 13⁄16″ (2.375″) W × 15⁄16″ H; body 1.531″ wide; pin spacing 0.486″ | Z-series metal can variants (Z-4-041, Z-5-041); available in all standard 455 kHz IF bandwidths |
| FC | Flat-pack phenolic; low-profile | Solder-in (flat surface) | From catalog drawing: 2.500″ L × 0.600″ H × 0.218″ body height. Input/output lead spacing 0.150″ from ground terminals; pin dia 0.031″. Note: F455FC-60 (526-9522-001) has passband of 6.0 kHz @−6 dB but stop bandwidth of 25.9 kHz @−60 dB — significantly wider stop band than all other case styles at the same passband bandwidth. | F455FC-60 (526-9522-001); commercial/military applications; not standard in S-Line equipment |
| H | Cylindrical with flanged mounting | Solder-in; flanged mount | From catalog drawing: 2 3⁄4″ L × 0.775″ dia body; 1.125″ flange width; 7⁄32″ pin diameter | Z-series H-case (F455Z-1, F455Z-2 at 2.7 kHz); available in all standard IF bandwidths |
| J | Cylindrical; 5-pin circular | Solder-in; 5-pin circular connector | From catalog drawing: 2 3⁄4″ L × 0.775″ dia. 5-pin circular pattern. | Collins 75A-4, KWM-1 (not amateur S-Line) |
| K | Cylindrical; flanged with mounting bracket | Solder-in; flanged bracket mount | From catalog drawing: 2 7⁄8″ L × 0.775″ dia; larger flanged mount than J-case; 7⁄32″ pin spacing | Not standard in amateur S-Line; available in all standard IF bandwidths |
| L | Large cylindrical | Solder-in (2 pins, end-mounted) | From catalog drawing: 6″ body length (6 7⁄16″ overall) × 1.000″ dia. F455Q-5 crystal filter uses a shorter variant (2 29⁄32″ body). | F455Q-5 crystal CW filter (2 29⁄32″ variant); also used for multiple sideband filters at lower carrier frequencies (60–108 kHz range) |
| N | Rectangular; larger body | Solder-in | Dimensions not confirmed in available drawings. Note: F455N-160 (526-9162-00) has stop bandwidth of 38.0 kHz @−60 dB, significantly wider than the 27.5 kHz stop bandwidth of other case styles at the same 16.0 kHz passband. This anomaly in the catalog is confirmed from the TB-2 source and should be verified before substitution. | Available for 2.1 kHz (526-9163-00, F455N-20), 4.0 kHz (526-9160-00, F455N-40), 8.0 kHz (526-9161-00, F455N-80), 16.0 kHz (526-9162-00, F455N-160). Not standard in S-Line equipment. |
Section 10 — Cross-Case Equivalent Part Numbers by Bandwidth
Collins produced the same nominal bandwidth in multiple physical case styles for different circuit board generations and commercial/military applications. This table shows all confirmed equivalent part numbers across case styles for the 455 kHz filter family.
Bandwidth |
Y-Case P/N |
FA-Case P/N |
J-Case P/N |
K-Case P/N |
E-Case P/N |
N-Case P/N |
|---|---|---|---|---|---|---|
| 500 Hz | — | 526-9494-00 | 526-9154-00 | 526-9228-00 | 526-9321-00 | — |
| 800 Hz | — | 526-9446-00 | 526-9090-00 | — | — | — |
| 1.5 kHz | — | 526-9495-00 | 526-9155-00 | 526-9168-00 | 526-9370-00 | — |
| 2.1 kHz | 526-9337-00 | 526-9427-00 | 526-9156-00 | 526-9317-00 | 526-9322-00 | 526-9163-00 (F455N-20) |
| 2.9 kHz | — | 526-9500-00 | — | — | — | — |
| 3.1 kHz | 526-9338-00 | 526-9496-00 | 526-9089-00 | — | 526-9074-00 | — |
| 4.0 kHz | 526-9339-00 | 526-9497-00 | 526-9327-00 | 526-9303-00 | 526-9324-00 | 526-9160-00 (F455N-40) |
| 6.0 kHz | 526-9340-00 | 526-9498-00 | 526-9091-00 | — | 526-9084-00 | — |
| 8.0 kHz | 526-9341-00 | — | 526-9329-00 | 526-9328-00 | 526-9332-00 | 526-9161-00 (F455N-80) |
| 16.0 kHz | 526-9343-00 | — | 526-9334-00 | 526-9315-00 | 526-9320-00 | 526-9162-00 (F455N-160) — 38.0 kHz stop BW (wider than other cases) |
Section 11 — Complete Filter Cross-Reference by Equipment
Compiled from the Rockwell Collins 2000 Equipment Filter Use List (WA3KEY) and original Collins service manuals. Bandwidth values in the equipment use list occasionally differ slightly from nominal catalog values due to measured versus nominal specifications.
Equipment |
Collins P/N |
Filter Type |
Bandwidth |
Status |
Application |
|---|---|---|---|---|---|
| 32S-1/2 | 526-9337-000 | F455Y-21 | 2.1 kHz @−6 dB | Standard | SSB generation (solder-in) |
| 32S-1/2 | 526-9364-00 | F455Z-4 | 2.7 kHz @−3 dB | Standard | Upper sideband selector (transmit) |
| 32S-1/2 | 526-9365-00 | F455Z-5 | 2.7 kHz @−3 dB | Standard | Lower sideband selector (transmit) |
| 32S-3/3A | 526-9427-000 | F455FA-21 | 2.1 kHz @−6 dB | Standard | SSB generation (plug-in) |
| 75S-1/2 | 526-9337-000 | F455Y-21 | 2.1 kHz @−6 dB | Standard | SSB IF selectivity (FL2) |
| 75S-1/2 | 526-9367-000 | F455Q-5 | 500 Hz @−6 dB | Optional | CW IF selectivity; requires BFO crystal 290-8707-00 |
| 75S-1/2 | 526-9338-000 | F455Y-31 | 3.1 kHz @−6 dB | Optional | AM IF selectivity |
| 75S-1/2 | 526-9339-000 | F455Y-40 | 4.0 kHz @−6 dB | Optional | AM IF selectivity |
| 75S-3/3A | 526-9337-000 | F455Y-21 | 2.1 kHz @−6 dB | Standard | SSB IF selectivity (FL2) |
| 75S-3/3A | 526-7000-021 | X455KO Q200 | 200 Hz CW | Standard ① | CW IF selectivity (FL1) |
| 75S-3/3A | 526-9339-000 | F455Y-40 | 4.0 kHz @−6 dB | Optional | AM IF selectivity |
| 75S-3/3A | 526-9340-000 | F455Y-60 | 6.0 kHz @−6 dB | Optional | AM broadcast IF selectivity |
| 75S-3B/3C | 526-9427-000 | F455FA-21 | 2.1 kHz @−6 dB | Standard | SSB IF selectivity (FL1) |
| 75S-3B/3C | 526-9494-000 | F455FA-05 | 500 Hz @−6 dB | Optional | CW IF selectivity (FL2 or FL3) |
| 75S-3B/3C | 526-9446-000 | F455FA-08 | 800 Hz @−6 dB | Optional | CW/RTTY IF selectivity (FL2 or FL3) |
| 75S-3B/3C | 526-9495-000 | F455FA-15 | 1.5 kHz @−6 dB | Optional | RTTY / narrow SSB |
| 75S-3B/3C | 526-9500-000 | F455FA-27 | 2.9 kHz @−6 dB | Optional | Wide SSB |
| 75S-3B/3C | 526-9496-000 | F455FA-31 | 3.1 kHz @−6 dB | Optional | AM IF selectivity |
| 75S-3B/3C | 526-9497-000 | F455FA-40 | 4.0 kHz @−6 dB | Optional | AM IF selectivity |
| 75S-3B/3C | 526-9498-000 | F455FA-60 | 6.0 kHz @−6 dB | Optional | AM broadcast |
| KWM-2 / KWM-2A | 526-9337-000 | F455Y-21 | 2.1 kHz @−6 dB | Standard | SSB/CW (dual-purpose TX+RX) |
Section 12 — Aftermarket Replacement Filters: INRAD
International Radio Corporation (INRAD) produces the most widely used aftermarket mechanical filter replacements for Collins S-Line equipment. INRAD filters use a 2,000 Ω source and load impedance rather than the original Collins 5,000 Ω specification. An INRAD adapter board with impedance-matching networks is mandatory for installation in original Collins equipment; installing INRAD filters without the adapter board produces excessive insertion loss and degraded passband response.
INRAD Model |
BW @−3 dB |
Collins Equivalent |
Notes |
|---|---|---|---|
| INRAD #712-S | 300 Hz | — (narrower than any original Collins filter) | CW only; no Collins original equivalent |
| INRAD #705-S | 500 Hz | F455FA-05 (526-9494-00) | Direct functional replacement for 75S-3B/3C CW filter |
| INRAD #720-S | 2,000 Hz | F455FA-21 (526-9427-00) | Slightly narrower than original 2.1 kHz |
| INRAD #706-S | 2,500 Hz | F455FA-21 (526-9427-00) | Slightly wider than original 2.1 kHz |
| INRAD #726-S | 2,900 Hz | F455FA-27 (526-9500-00) | Matches original wide SSB option |
| INRAD #724-S | 3,800 Hz | F455FA-40 (526-9497-00) | AM replacement |
| INRAD #707-S | 5,800 Hz | F455FA-60 (526-9498-00) | AM broadcast replacement |
Section 13 — Operating Notes and Best Practices
Direct current flowing through the magnetostrictive transducer coils of any mechanical filter will alter the filter’s electrical characteristics, causing bandwidth shifts and increased insertion loss. All original Collins circuits use shunt feed to block DC from the filter terminals. This must be verified whenever using non-original circuit boards, after modifications, or when troubleshooting unexpected filter behaviour. This is the most common cause of filter performance degradation in modified equipment.
Overdriving a mechanical filter causes intermodulation products within the resonator assembly, degrading adjacent channel rejection. In transmitter applications where the filter is driven by a balanced modulator, the drive level must be confirmed to be within specification. High-level signals at the filter input are particularly destructive in the Collins design because the filter provides both selectivity and operates directly in the signal chain between the balanced modulator and the carrier amplifier.
The specified 130 pF (±5 pF for the FA-21; ±20 pF for the Spec 526-9605 filter) includes circuit stray capacitance. The input and output capacitors must be correctly resonated to obtain the best passband response. Incorrect resonating capacitance shifts the effective centre frequency and degrades passband flatness. This is relevant during board restoration: if capacitors adjacent to the filter are replaced with different physical styles (different lead lengths, different stray capacitance), the 130 pF resonating capacitance specification must be re-verified.
Effective shielding between the filter input and output, short lead lengths between the filter terminals and the termination circuitry, and a common ground connection for the filter input shield and output are all required to achieve the rated 60 dB stopband attenuation. Lead lengths longer than a few millimetres between the filter terminal and the circuit board can create a bypass path that reduces effective stopband attenuation well below the rated figure. This applies to both Y-case and FA-case installations.
Mechanical filters exhibit a frequency shift of 1.5 to 2 parts per million per degree Celsius over the operating range. Over the full operating range of −40°C to +85°C, the centre frequency may shift by up to approximately 250 Hz in the worst case, which is negligible for amateur radio SSB and CW operation. Bandwidth variation over temperature is ±5% maximum. In accelerated aging tests, maximum frequency deviation was less than 1 ppm over eight months of thermal cycling between 25°C and 90°C. These characteristics are superior to LC filters and require no operator compensation in normal amateur use.
Sources and References
- Collins Radio Company, Collins Mechanical Filters General Catalog, Bulletin 1031A, Newport Beach, California. Primary source for filter type designations, electrical specifications, and case style descriptions throughout this guide.
- Rockwell Collins, 2000 Rockwell/Collins Equipment Filter Use List, provided by WA3KEY. wa3key.com/filters.html (last revised 20 March 2005). Primary source for the complete equipment cross-reference table in Section 11.
- Collins Radio Company, Collins Mechanical Filters Catalog, General Catalog (Peakbagging Archive), Newport Beach, California. Supplementary catalog source.
- Collins Radio Company, 75S-1 CW Filter Installation Instructions, Document 523-0010-00, 1 June 1959. Primary source for F455Q-5 installation procedure and BFO crystal requirement (P/N 290-8707-00) in Section 3.
- Rockwell Collins, 75S-3 and 75S-3A Receivers Instruction Book, 4th Edition, July 1963. Authoritative source for X455KO Q200 standard-vs-optional status in 75S-3/3A (source discrepancy flagged in introduction).
- Collins Radio Company, KWM-2/2A Instruction Manual, 9th Edition, January 1978. collinsradio.org. Primary source for KWM-2/2A BFO crystal designators Y16/Y17 and switch S9H shortout arrangement.
- Collins Radio Company, 75S-3B and 75S-3C Instruction Manual, November 1975. collinsradio.org. Authoritative source for 75S-3B/3C BFO crystal circuit designators (source discrepancy flagged in introduction and Section 8).
- Rockwell International Corporation, Mechanical Filter Specification 526-9605, Electronic Systems Group (Dallas TX / Newport Beach CA / Cedar Rapids IA), Code Ident 13499, Rev H, 7 sheets, released 20 May 1982. Reprinted in Collins Collectors Association Technical Bulletin TB-2, October 2024. collinsradio.org. TB-2 also includes the Collins mechanical filter general catalog page (455 kHz full listing) and the Collins case styles catalog drawing sheets — primary source for: 526-9605 test conditions (3 V max input, 100 kΩ source/load), operating temperature electrical performance, dash numbers (-010/-020/-030), Case Style I physical dimensions, additional Z-series part numbers (Z-1, Z-2, Z-6, Z-7, Z-10, Z-12, Z-14, Z-15), F455Q-2 2.0 kHz Y-case mechanical filter (526-9309-00), N-case part numbers, FC-case stop bandwidth anomaly (F455FC-60: 25.9 kHz), and all case style drawings with confirmed dimensions.
- International Radio Corporation (INRAD), Collins 75S-3B/C: Installing Inrad Filters, revised 10 April 2008. inrad.net. Source for INRAD model numbers, bandwidths, and impedance adapter board requirement in Section 12.
- WA3KEY, Rockwell/Collins Mechanical Filters, wa3key.com/filters.html, last revised 20 March 2005. Cross-case equivalent part number table source for Section 10.